On-site batching plants

WHEN PRODUCTIVITY AND PERFORMANCE ARE ESSENTIAL

Whatever your needs are, we will find a solution for you to meet them. We offer complete turn-key static concrete plants built with optimum capacity, flexibility, efficiency, and dependability in mind.

With production outputs ranging from 30m³ to 300m³ per hour, they are capable of producing all types of high-quality concretes at a low cost.

PLANTS TAILOR-MADE TO YOUR REQUIREMENTS

With over 25 years of experience in design and installation of concrete plants, the Bulldog team can provide you with one-of-a-kind solutions, tailored to your specific needs and site conditions.

We are a company with extensive engineering and problem-solving experience; no job is too big or too small for us! And we are with you all the way, from concept to completion.

HIGHLY CONFIGURABLE

Your concrete batch plant must be flexible enough to fulfill the demands of a constantly changing market. Our range of concrete batch plants is among the most configurable, and our team can tailor them to your specific needs.

• Add microsilica (dry or slurry), anhydrite, steel or polypropylene fibre, or a second type of cement or ash, lime or GGBS into the mix.
• Add additional measurement and control with aggregate and mixer moisture probes.
• Concrete mixer slump reader/temperature control
• Add various aggregate feeding systems to utilise free space on site

SOLUTIONS FOR PRECAST MANUFACTURING

We can develop complex turn-key solutions for the manufacturing of prefabricated products. In precast manufacturing, the plant requires to achieve excellent weighing accuracy for each batch. Command Alkon automation system will ensure you get consistent results in every batch.

On the other hand, mixing homogeneity is crucial in this field and the Bulldog team will help you choose the best equipment and concrete mixers to meet your specific requirements. Special colour weighing bins and other precast specialised additives can also be included to expand your options.

ADVANTAGES

• High Capacity and Efficiency: You get it all from your static concrete batching plant, up to 300 m³/h.
• Robust Rigid Structures: Strong steel frames provide durability, safe transportation, long-life operation, and sensitive weighing by minimising scale vibrations.
• Ease of Access and Service: Offer more space than compact/mobile plants making routine servicing and maintenance easier.
• Durability: Static concrete plants offer maximum durability and lifetime.
• Galvanised Structures: Most of the steel frames, platforms and handrails are galvanised for longevity.

WHY CHOOSE OUR STATIC CONCRETE PLANTS?

• A plant for life: Durable equipment offering a long service life
• Great return on investment: We offer concrete plants that are cost-effective, and affordable, giving you greater (and faster) returns on your investment.
• Continuous support and spare parts: Bulldog keep essential spare parts in stock and our engineers are available to assist you, if required. We can also offer a rapid delivery service for most non-stock items to keep you in operation.
• A separate chassis dedicated to weighing hoppers: Unlike many manufacturers, weighing hoppers on our static concrete plants are installed on a separate chassis to minimise vibrations from the mixer.

Feature-packed plants

• Multi-Loadcell scales: Cement and water weighing hoppers are equipped with more than one loadcell to optimise load distribution and ensure maximise accuracy.
• High Quality Components: BULLDOG supply premium parts using global, well-known brands. Many parts for our plants are readily available, on the market, ensuring long-term, reliable operation and minimising break-down times.
• Easy maintenance: Wide, galvanised service platforms on the mixer chassis, weighing level, aggregate bins and along the conveyors allow for safe and easy servicing. Health and Safety is at the heart of all our designs and installations.
• Command Alkon automation software: ‘Tried and tested’ software, designed for speed and accuracy. You can have the option to use your own system, if required.

SALES GO UP AND DOWN, SERVICE STAYS FOREVER

The Bulldog service team are always here to help you with maintenance and spare parts. We guarantee a rapid response to your enquiries. To keep you operating we stock a range of essential spare parts to ensure your plant runs smoothly.

Reference Project

CAPITAL CONCRETE

Capital Concrete is the biggest static wet concrete batch plant installed in Wembley, London and is a unique installation for the UK.

The plant comprises two 5.0 m³ twin-shaft mixers with dedicated aggregate holding hoppers. Six 75 m³ aggregate storage bins with independent aggregate weighing hoppers allow for simultaneous weighing of all the aggregates significantly increasing the overall output capacity of the plant.

This special concrete batching plant can produce up to 300 m³/h. Click here to read more about it on our News Page.

Reference Project

HINKLEY POINT C

Hinkley Point C nuclear power station is a project to construct a 3,200 MWe nuclear power station for two EPR reactors in Somerset, England.

Bulldog has designed and installed two MB-110K concrete plants for the Keir-Bam project. Each plant was able to meet the demanding concrete quality requirements for the Nuclear Industry.

Each plant is equipped with an aggregate hot air heating system allowing for the production of concrete in cold weather conditions. Find out more on our News Page.

Reference Project

GRANITE PRODUCTS

Granite Products supplies aggregates, ready-mixed concrete and concrete blocks to the Jersey market for use in infrastructure, housing and civil engineering projects.

The company required a plant that could be fed from a quarry in a lower elevation. Working with the client we designed and installed a plant that could meet all their special concrete requirements considering local market conditions and the site they own.

We provided a unique plant with two main chassis using one aggregate bin. Find out more on our News Page.